Flexible Packaging Production: From Roll to Finished Product
Flexible packaging is a modern, convenient, and cost-effective solution for many manufacturers. Partnering with a full-cycle company like Artha-S allows you to control every stage of production and guarantees high-quality standards.
What is Flexible Packaging and Its Benefits
Flexible packaging is made from polymer films that easily conform to the shape of the packed product. It is lightweight, durable, cost-efficient in production and logistics, and allows for branding that makes the product more attractive.
Stage 1: Material Selection
Artha-S offers the following key materials:
- BOPP (biaxially oriented polypropylene): transparent, strong, excellent barrier properties
- CPP: elastic, heat-resistant, suitable for sterilisation
- PE (LDPE, HDPE): durable, waterproof, tear-resistant
Films can be single-layer or laminated and are selected based on the specific product requirements.
Stage 2: Printing (Flexography)
Artha-S uses modern flexographic printing (up to 8 colours), which ensures:
- High image clarity and resistance
- Eco-friendly inks
- The option to print custom designs or develop exclusive artwork
Stage 3: Lamination (if required)
Lamination enhances protective properties, improves appearance, and adds an extra layer of protection. Clear, matte, or metallised lamination is used. Artha-S ensures quality through cooperation with reliable contractors.
Stage 4: Film Slitting
Slitting the film into rolls for packaging:
- Material width: from 120 to 1200 mm
- Thickness: from 15 to 100 microns
- Up to 10 slits simultaneously
- Rewinding onto cores with defined parameters
Stage 5: Perforation
Perforation is needed for ventilation or moisture release:
- Hot perforation: holes with a 1 mm diameter
- Euro perforation (cold): holes 4–5 mm in diameter
Used for products such as bread, greens, vegetables, and pet food.
Stage 6: Bag Formation (if needed)
Manufacturing various types of bags:
- Flat, pouch, and cone-shaped
- With a valve, gusset, or euro slot
- Custom sizes with low minimum orders: from 20 kg (no print), from 100 kg (with print)
Quality Control at Every Stage
- Incoming raw material inspection
- Checks on print quality, slit precision, and seal strength
- Control protocols and samples for client approval
Benefits of Working with Artha-S
- Full production cycle at one facility
- Fast order fulfilment and reduced logistics costs
- Scalable production capacity
- Professional technical consultation
- Flexible cooperation terms
Who Will Benefit from This Service
- Food industry: grains, snacks, sweets, bread
- Household chemicals, fertilisers, and pet food
- Floral and decorative product suppliers
- Private label (PL) manufacturers
Conclusion
Flexible packaging from Artha-S is the result of a comprehensive approach and professional execution at every production stage, enabling the creation of effective packaging tailored to your brand.
Need packaging for your product? Submit a request, and we’ll offer the best solution for you!
